Factory Automation and Bespoke Engineering - Rotating Machinery Services

IBC Storage and dispensing systems

R.M.S design and manufacture a various range of IBC storage units, tippers, mixers and pumping equipment for industrial application.

Generally, the contents of an IBC can be costly and harmful substances. With between 25-50kg of the product being left in the container which can lead to significant emissions.

By using Automatic tilting equipment we are able to reduce the remaining product in the IBC to around 5KG. Helping to save cost and reduce emissions of the manufacturing process.

Industrial Pump Repairs

R.M.S have over 35 years of experience, servicing and repairing a large selection of pumping equipment. Our Fully trained Service engineers can attend site to remove the faulty pump, return to our works to carry out the repairs and return to site to re-install.

We can

Split case
Peristaltic
Submersible
Air Operated Diaphragm
End suction
Magnetic drive
Multistage

Industrial Fan Repairs

Occupational exposures to fumes, dust, and chemicals together account for around 4,000 deaths a year with around 38,000 individuals suffering from breathing and lung problems. Forced ventilation, local exhaust ventilation and dilution ventilation are common engineering controls within the workplace. For these methods to be effective equipment must be serviced and maintained on a yearly basis.

RMS offer a comprehensive repair service for:

Blower units
Local exhaust ventilation systems
Wood extract units
Vacuum units
Roof fans
Large air volume movement
Filters
HVAC units

Gearbox Repairs

Rotating Machinery Services have experienced engineers in-house to carry out overhauls and repairs to your existing gearboxes. We can collect your gearbox from site, carry out an inspection and offer the most cost-effective solution.

We are equipped to carry out:

Bearing and seal replacements
Shaft repairs
Supply and manufacture new shafts
Gear repairs
Supply and manufacture new Gears
Complete overhauls

Electrical/Mechanical Breakdown

In the unfortunate event that your equipment breaks down, our team of highly skilled engineers is on hand to help.

Our team is experienced in mechanical, electrical, pneumatics & hydraulics and we offer a same day/next day callout service where our skilled engineers can diagnose and rectify faulty equipment. Technical support can also be provided remotely by telephone or video call.

We can quickly source replacement parts, holding a close relationship with local suppliers to ensure downtime of your Equipment is kept to a minimum.

On-Site Servicing and Maintenance

Rotating Machinery Services provide servicing and maintenance to a variety of industries. Regular maintenance of equipment is key to its longevity and performance, minimizing breakdowns and downtime of production. RMS can provide a comprehensive servicing and maintenance solution for a wide variety of equipment for many types of industries.

We can provide tailor made flexible servicing & maintenance contracts to suit the needs of your company.

Our skilled engineers will conduct an initial site visit to assess the condition of your equipment and draw up a tailored solution depending on your requirements. We will then return at a time to suit you to fully service your machinery and carry out any repairs/alterations required as highlighted on the initial visit. We will provide you with full-service documentation after each visit for your records. Items that we currently service:

Scissor lifts and Dock levellers
Turning Lathes
Milling machines
Workshop drill
Ventilation Systems
Air-conditioning Systems
Manufacturing Equipment
Blower units
Vacuum systems

Software Programming

RMS have a team of software engineers, competent in programming a variety of different PLC’s (programable Logic controllers) and HMI’s (human machine interfaces). These can range from ‘off the shelf’ offerings from Siemens, Allen Bradley, Mitsubishi, to more obscure types of controllers.

With experience in communication via

Ethernet
Profibus
Modbus
RS232
and much more.

3D/2D CAD Design

R.M.S have 35 years of experience in design of various components, parts, and full-scale production equipment to meet your criteria. Working to the latest standards our primary design includes the function, Safety, reliability, manufacturability, weight, size, wear, and maintenance of the equipment.

Our highly skilled Mechanical design engineers use the latest Mechanical design software packages, enabling us to create detailed manufacturing drawings, assembly layouts and project documentation.

We work in partnership with our customers ensuring we achieve your objectives and goals set out within the project.

Control Panel Design Build and Supply

R.M.S have 35 years of experience in design, manufacture, and installation of bespoke control systems for the industrial sector. Our highly skilled electrical design engineers use the latest electrical design software packages, enabling us to create detailed electrical circuit diagrams, panel layouts and project documentation.

We have an experienced team of electrical engineers, panel builders and project managers that work closely with our customers, enabling us to provide the optimal solution for your specific application and provide design recommendations to improve functionality, value and reliability.

All our control panels are built to industry standards with the attention of functionality and safety of the equipment.

Control systems Design
Control panel Build and supply
Control integration into existing equipment
Control installation on-site
Commissioning of equipment

Precision Greasing Equipment

Automatic lubrication systems are an effective way to grease and lubricate individual locations on parts. These systems provide the appropriate lubrication quantity at the correct intervals, minimizing friction and wear, and optimizing the life of parts.

Designed to lubricate individual parts, automatic lubrication systems provide proper, precise lubrication to all required points, enabling a range of benefits.

Vision Systems

Quality control and traceability plays a significant role in today’s manufacturing, manufacturers are required to keep detailed information on certain processes, ensuring that the parts have been built correctly. Vision systems can check set criteria from Colour, shapes, barcodes and much more. New technology is always entering the market and RMS can specify the criteria for your chosen process.

Jigs and fixtures

RMS design and manufacture jigs and fixtures, both concepts are used in the manufacturing sector. By using a machined or 3d printed fixture, high tolerances can be achieved to secure and hold the workpiece, whilst the operator carries out the task. Jigs are a type of fixture that guides and supports a tool during an operation, generally assisting the operator to carry out the task.

Jigs and fixtures are commonly used in poke-yoke systems to help with repetitive workloads, ensuring mistakes are kept to a minimum.

Poka -Yoke Assembly Tables

Poka-yoke is a Japanese term that means “mistake-proofing” or “error prevention”. A poka-yoke is any mechanism in any process that helps an equipment operator avoid mistakes. Its purpose is to eliminate product defects by preventing, correcting, or drawing attention to human errors as they occur.

Conveyor Systems

R.M.S offer a one-stop shop for all your conveyor solutions, from design, manufacture and installation of bespoke conveyors built to your exact requirements.
You can choose from a wide range of conveyor systems including:

Flat Belt
Slat chain
Plastic modular belts
Roller systems
Flighted belts for inclines
Transfer conveyors
Food handling
Sorting conveyors

Robotic Assembly Cells

R.M.S Design and manufacture Standalone Robotic assembly cells for a wide range of industries. Working closely with robotic suppliers we can integrate the robot of your choice into the manufacturing process you require.

Pick and place robots (grabbers & vacuum)
Automatic screwdriver robots
Automated welding robots

Inspection & Testing Equipment

R.M.S design and manufacture bespoke solutions to allow you (The manufacturer) to inspect and test your product after production. R.M.S have manufactured equipment such as:

Air under water testing tanks
High pressure hydraulic testing tanks
Light screen inspection frames
High vision camera checking

Material Handling Equipment

R.M.S Design out the need of manual handling and repetitive work within the workplace, offering a wide range of solutions from,

Pick and place systems
Powered Manipulators
Manual Work manipulators
Battery operated Work manipulators
Material transfer conveyors
Scissor lifts

Transmission Equipment

RMS Supply a wide range of transmission equipment from belts, chains, sprockets, pulleys and more.

Inverters, drives & PLC’s

Supply a wide range of Automation equipment
AC Variable Speed Drives & Accessories, 1-ph and 3-ph from 0.18kW – 5MW
Soft Starters
DC Drives from 0.09 to 900kW
Programmable logic controller

Pumps

RMS supply a wide range of pumps, including internal gear/diaphragm/submersible/close coupled, and more.

Gearboxes

RMS Supply a wide range of Gearboxes, including Spur Gear, Helical Gear, Rack and Pinion, Bevel Gears, Worm and wheel, screw gears.

Motors

Full Supply of AC/DC motors to your specification, with expert advice on all your motor enquiries.

Fabrication

Welding and fabrication of aluminium, stainless and mild steels.
Highly skilled workforce
Have local laser cutting suppliers who work closely with RMS
In addition to this we offer a rapid response to situations that require immediate repair or replacement to maintain your company’s production output.